Jigs and fixture design services tools that hold production together.
From drill jigs to welding fixtures, our Australian team designs precise jigs and fixture tooling to AS 1100 standards. Improving repeatability and reducing defects for Australian manufacturers since 2010.
Why Choose Our Service?
Choosing the right jigs and fixture design partner can significantly impact your product quality, production speed, and overall manufacturing cost. We stand as a trusted design consultant by offering:
- Proven expertise in precision tooling design
- In‑depth understanding of modern manufacturing techniques
- Focus on accuracy, repeatability, and quality assurance
- Affordable solutions without compromising performance
- Designs aligned with client standards and global manufacturing practices
Our goal is to help you achieve faster production cycles, reduced errors, and consistent geometrical accuracy across every manufactured component.
Our services include
- Highly qualified and professional team of designers with an advanced level of dexterity with CAD design applications.
- We cater for your requirements and provide customised and innovative designs for your new product, along with the best customer service.
- A blend of turnaround time and affordable price results in the best savings for you.
- Our expertise handles complex designs and new product development cycles.
- An efficient design reduces production costs and the overall product lifecycle budget.
Our portfolio of design services encompasses:
- Assembly fixtures
- Hydraulic and Pneumatic fixtures
- Checking fixtures and gauges
- Testing fixtures
- Welding and Machining fixtures
- Woodworking jigs and framing jigs
- Boring Jig, Drilling Jig
- Open or Closed Jig
We cater to different sectors and industries like automotive, aerospace, manufacturing processes, healthcare, heavy metal, oil and gas, textile and much more. Get quality, faster production and peerless design with ensuring that you get the best outcome.
Key Features of the Service
- High‑Accuracy Designs: Engineered with micro‑level tolerances to ensure flawless end products.
- Feature‑Based Modelling: Advanced modelling approach that links tooling geometry directly to workpiece features.
- Simulation & Validation: Visual analysis of production processes using simulation tools before fabrication.
- Custom Solutions: Tailored jig and fixture designs based on your product, process, and industry needs.
- Single & Multi‑Cavity Expertise: Extensive experience with single and multiple cavity designs across materials, including plastics and metals.
- Complete Documentation: 2D drawings, 3D models, process sheets, BOMs, and QC reports.
Benefits of the Service
- Improved machining accuracy and repeatability
- Faster production with reduced setup time
- Lower manufacturing and rework costs
- Enhanced product quality and consistency
- Extended tool life and reduced operator dependency
- Seamless duplication of identical components
An efficient jig and fixture design directly contributes to lowering the overall product lifecycle cost while boosting productivity.
Our Process / How We Work
Our structured and transparent approach ensures precision and efficiency at every stage:
- Requirement Analysis: Understanding machining operations, materials, tolerances, and production volume.
- Concept Development: Creating optimised design concepts aligned with workflow and ergonomics.
- CAD Design & 3D Modelling: Detailed 2D layouts and 3D visualisations of tooling and components.
- Simulation & Tolerance Analysis: Verifying accuracy, alignment, and functionality.
- Design Optimisation: Refining designs for cost, manufacturability, and performance.
- Documentation & Process Sheets: Preparing drawings, BOMs, QC checks, and fabrication details.
- Support & Improvement: Incorporating feedback for continuous improvement.
Jigs and Fixture Design Services
Jigs and fixtures are specialised tools used in manufacturing processes to hold and guide workpieces during machining, assembly, or inspection operations. Jigs are designed to guide the cutting or shaping tools while fixtures securely hold the workpiece in place. Jigs and fixtures design services involve the creation of customised jigs and fixtures tailored to specific manufacturing requirements. Here are some key aspects of jigs and fixtures design services:
1. Understanding Manufacturing Requirements: The design service provider collaborates with the client to understand their manufacturing process, including the specific operations, workpiece dimensions, materials, and tolerances. Clear communication regarding the jigs and fixtures’ intended use and desired outcomes is essential.
2. Design Concept Development: The design service provider develops design concepts for the jigs and fixtures based on the manufacturing requirements. This involves considering factors such as ergonomics, accessibility, ease of use, and alignment with the production workflow.
3. CAD Modelling and Simulation: Computer-aided design (CAD) software is used to create detailed 3D models of jigs and fixtures. The design is refined through iterations, taking into account factors such as structural integrity, clearance, fitment, and component interferences. Simulation tools may be used to analyse the performance and functionality of the jigs and fixtures before manufacturing.
4. Component Selection and Procurement: The design service provider selects appropriate components and materials for the jigs and fixtures. This includes fasteners, clamps, guides, bushings, and other necessary elements. The service provider may handle the procurement of these components or collaborate with the client.
5. Tolerance Analysis: Tolerance analysis is performed to ensure that the jigs and fixtures meet the required dimensional and positional tolerances. This analysis helps identify potential issues that may affect the accuracy and repeatability of the manufacturing process.
6. Prototype Development and Testing: In some cases, a prototype of the jig or fixture may be developed to verify its functionality and performance. Prototyping allows for real-world testing and validation, enabling necessary adjustments or improvements to be made before final production.
7. Manufacturing and Assembly Documentation: Detailed manufacturing drawings, assembly instructions, and bill of materials (BOM) are created to facilitate the manufacturing and assembly processes. These documents provide clear instructions for fabricators or internal production teams to follow during manufacturing.
8. Continuous Improvement and Optimisation: Jigs and fixtures design services often involve an iterative process, where feedback from the manufacturing phase is used to optimise the design further. This may include adjustments to improve ease of use, enhance performance, reduce costs, or address any issues encountered during production.
Jigs & Fixture Design Services for Industries
We cater to a wide range of industries, including:
- Automotive
- Aerospace
- Manufacturing & Industrial Processes
- Healthcare & Medical Devices
- Heavy Engineering & Metal Fabrication
- Oil & Gas
- Textile & Consumer Goods
Our industry‑specific expertise ensures compliance, accuracy, and production efficiency across diverse applications.
Our Portfolio of Design Services Encompasses
- Assembly Fixtures
- Hydraulic & Pneumatic Fixtures
- Checking Fixtures & Gauges
- Testing Fixtures
- Welding & Machining Fixtures
- Woodworking & Framing Jigs
- Boring Jigs & Drilling Jigs
- Open and Closed Jigs
What CAD Software Do You Use?
We utilise industry‑leading CAD and simulation tools to deliver high‑quality jig and fixture designs, including:
- AutoCAD
- SolidWorks
- CATIA
- Siemens NX
- Creo
These advanced tools allow us to create accurate models, run simulations, and ensure manufacturability before production.
Why We Stand Out (Competitive Advantage)
- Highly qualified and professional design engineers
- Advanced CAD expertise with modern manufacturing insights
- Fast turnaround time with competitive pricing
- Strong focus on accuracy, quality, and compliance
- Ability to handle complex tooling and new product development cycles
- Customer‑centric approach with end‑to‑end support
Our designs not only meet technical requirements but also deliver measurable cost savings and efficiency improvements.
What are Jigs and Fixtures?
Jigs and Fixtures are custom-designed tools used in manufacturing to hold, support, and locate workpieces during machining, assembly, inspection, or testing. Jigs guide the tool (e.g., drills), while fixtures securely position the workpiece to ensure accuracy and repeatability. At ASTCAD, we specialise in designing these precision tools for Australian manufacturers, helping reduce production costs and improve quality control through reliable, repeatable manufacturing processes.
What are your Jigs & Fixture Design Services?
We provide comprehensive jigs and fixture design services tailored to Australian manufacturing standards. Our team creates conceptual and detailed designs including 3D modeling, assembly fixtures, machining solutions, and inspection gauges. We optimize each design for manufacturability and ergonomics while ensuring compliance with local engineering requirements, helping you improve production efficiency and reduce tooling costs.
Which industries do you serve?
We serve a broad range of industries including automotive and EV, aerospace and defence, heavy engineering, consumer electronics, medical devices, oil and gas, and railways and marine. As an Australian CAD drafting company, we understand local manufacturing standards and supply chain requirements, helping businesses design jigs and fixtures that integrate seamlessly with domestic production facilities while meeting international quality benchmarks.
What software tools do you use?
We utilise industry-standard CAD and CAE tools including SolidWorks, Autodesk Inventor, CATIA, PTC Creo, Siemens NX, and AutoCAD, complemented by FEA software for structural validation. Our team stays current with the latest versions to ensure compatibility with Australian manufacturing standards and export requirements. We’re experienced in designing jigs and fixtures for local industries including automotive, aerospace, and heavy engineering, adapting our technical approach to meet both AS/NZS standards and international specifications where needed.
Can you design fixtures for CNC machining?
Yes, we design precision fixtures compatible with CNC machines, ensuring accurate alignment, stability, and minimal setup time. Our Australian engineering team optimizes fixtures for chip clearance and tool access while adhering to local manufacturing standards. We also consider material availability and cost-efficiency for Australian manufacturers, helping reduce production timelines and improve overall machining performance.
Do you provide fixture designs for welding and assembly?
Absolutely. We design welding and assembly fixtures that improve efficiency, ensure consistency, and reduce operator fatigue. Our designs consider heat distortion, ergonomics, and ease of handling.
Need custom jigs
and fixture design?
Send your production brief — we’ll prepare a no-obligation jig and fixture design quote within 24 hours.