At Astcad, we offer excellent Finite Element Analysis (FEA) consulting services supporting a wide range of engineering disciplines in the construction process. Our project managers come with years of experience in serving clients based on their requirements. We offer extensive multi-purpose finite element software tools that solve problems and meet product requirements through detailed product testing.
We underline a high degree of accuracy and solutions that offer our team’s most cost-effective and extensive knowledge with highly qualified engineers. We use the best architectural design and advanced technologies to deliver excellent drafting services. Our analysis is critical and helps reduce the design cycle using the best design process while enhancing finite element analysis services.
Finite Element Analysis (FEA) helps improve product quality and is now extensively used in the industry to verify, validate and eliminate errors. It increases product reliability through running a more significant number of test cases/design configurations and helps increase confidence in a product’s performance. We are specialized in delivering design optimization services through FEA across enlisted areas. Our team evaluates component performance under different loading conditions, operational conditions etc.

Why Choose Our Service?
Choosing AstCAD’s FEA services ensures precision, speed, and confidence in your design process. Our experienced project managers and mechanical engineers work closely with clients to provide customized solutions that meet unique project requirements. By integrating FEA into your design workflow, we help you reduce design cycles, prevent costly errors, and optimize product performance across industries including automotive, aerospace, biomechanics, and consumer products.
OUR FINITE ELEMENT ANALYSIS SERVICES
- Structural Analysis
- Modal Analysis
- FE Modelling
- Linear and Non-linear Static Analysis
- Dynamic Analysis
- Thermal Analysis (Steady State and transient)
- CFD
- Mould Flow Analysis
We effectively streamline the product development process by providing the best technical support. We help get more great turnaround products within the same time as the traditional design process. We use a unique design process that offers the best analysis solutions.
Key Features of the Service
Our Finite Element Analysis services include:
- Structural Analysis: Assess stress, strain, fatigue, and deformation under various loads.
- Modal Analysis: Determine natural frequencies and vibration characteristics.
- FE Modeling: Create accurate finite element models for simulations.
- Linear & Non-linear Static Analysis: Evaluate complex structures under static loads.
- Dynamic Analysis: Simulate transient and time-dependent forces.
- Thermal Analysis (Steady State & Transient): Analyze heat transfer via conduction, convection, and radiation.
- Computational Fluid Dynamics (CFD): Study fluid flow, pressure, and velocity in components.
- Mould Flow Analysis: Optimize gating, risers, and detect hotspots or warpage in plastic parts.
THE TEAM AND APPROACH
As one of the best Australian Design & Drafting services companies, we have a team of qualified and experienced mechanical engineers who conducts various types of analysis such as thermal (radiation, conduction and convection), structural (fatigue, strain, stress, and deformation), fluid flow (velocity, pressure and flow) and coupled field analysis. We have worked with global engineering design and drafting companies and provided various FEA solutions. Examples of our work are listed below:
- Port design optimization for an automobile engine valve using thermal-fluid flow analysis
- Normal mode analysis of a structure done under thermal loading
- Critical frequency analysis of motor components done under thermal and structural loading
- The Moldflow analysis will detect hotspots, pressure loss, and warpage and optimize gating and risers/runners for a consumer goods plastic part.
We work with our clients to find feasible design solutions. By integrating FEA into the design process, materials can be optimised quickly. Companies like aerospace, automobiles and biomechanical industries use our FEA services to understand how structures bend, twist or experience stress. Our FEA services include excellent design options based on FEA results.
Our mechanical engineers at Australian Design & Drafting Service company offer a rich experience and ability to solve complex mechanical engineering analysis challenges. Few include coupled field analysis and explicit dynamics. They are well-versed in using FEA in mechanical designs and have in-depth product development knowledge, real-world experimental testing skills and software tools expertise. Our FEA solutions offer companies a high degree of confidence and understanding.
BENEFITS OF OUR FEA SERVICES
- Reduction in-field failures and product recalls
- Increase in productivity
- Decrease in ECOs and ECO processing time
- Reduction in physical tests
- Reduction in the number of prototypes needed
FEA SOFTWARE & TOOLS USED AT AUSTRALIAN DESIGN & DRAFTING SERVICES
Our experts use the following software and tools:
- Ansys
- Hype mesh
- LS-DYNA
- Cosmos Works
- MSC Nastran
Our Process / How We Work
At AstCAD, we follow a streamlined, results-driven approach to FEA:
- Requirement Gathering: Understanding client goals, design constraints, and operating conditions.
- FE Model Development: Creating accurate models using advanced CAD and simulation tools.
- Simulation & Analysis: Conducting linear/non-linear, thermal, dynamic, and coupled field analyses.
- Results Interpretation: Providing actionable insights to optimize design and enhance performance.
- Reporting & Recommendations: Delivering detailed reports with design improvement suggestions.
- Support & Iteration: Working with clients to refine designs and achieve the best outcomes.
Finite Element Analysis (FEA) Services for Industries
Our FEA solutions cater to multiple industries:
- Automotive: Engine component optimization, crash simulation, thermal-fluid analysis.
- Aerospace: Stress analysis, modal analysis, fatigue prediction.
- Consumer Goods: Plastic part optimization using Moldflow analysis.
- Biomechanics: Prosthetic design, structural analysis of implants.
- Manufacturing: Optimization of mechanical components and assemblies.
What CAD Software Do You Use?
AstCAD engineers leverage top-tier FEA and CAD software tools, including:
- Ansys – Comprehensive FEA simulation platform
- HypeMesh – Advanced meshing for high-fidelity models
- LS-DYNA – Non-linear, transient dynamic simulation
- CosmosWorks – Integrated CAD-embedded FEA
- MSC Nastran – Aerospace-grade structural analysis
These tools allow us to accurately simulate real-world conditions, optimize designs, and reduce time-to-market.
Why We Stand Out (Competitive Advantage)
AstCAD sets itself apart through:
- Expert Team: Highly qualified engineers with extensive hands-on experience.
- Accuracy & Reliability: High-precision analysis that ensures confidence in product performance.
- Cost-Effective Solutions: Optimized designs that minimize material and manufacturing costs.
- Industry Experience: Serving global clients across automotive, aerospace, biomechanics, and consumer products.
- Integrated Approach: Combining CAD, simulation, and testing for comprehensive design optimization.
Take your product design to the next level with AstCAD’s Finite Element Analysis (FEA) services. Let our experienced engineers help you optimize designs, reduce errors, and improve performance across any engineering discipline.
Contact us today to discuss your project and discover how our FEA solutions can deliver measurable results for your business.
What is Finite Element Analysis (FEA)?
Finite Element Analysis (FEA) is a computer-aided engineering (CAE) technique used to simulate and evaluate how a product or component reacts to real-world physical effects such as force, heat, vibration, fluid flow, and other stressors. It helps predict performance, identify weaknesses, and optimize designs before physical prototypes are made.
What industries benefit from your FEA services?
We provide FEA solutions across various industries, including:
Automotive & Transportation
Aerospace & Defense
Industrial Machinery
Consumer Products
Medical Devices
Electronics & Enclosures
Oil & Gas Equipment
Civil & Structural Engineering
What types of analyses do you offer?
We offer a broad range of FEA simulations, including:
Static Structural Analysis
Modal and Vibration Analysis
Thermal and Heat Transfer Analysis
Fatigue and Durability Analysis
Drop Test Simulation
Buckling Analysis
Nonlinear and Contact Analysis
CFD-Coupled Thermal/Structural Analysis
Crashworthiness and Impact Simulation
What software tools do you use for FEA?
We use industry-leading FEA and CAE software, including:
ANSYS
Abaqus
Altair HyperWorks
SolidWorks Simulation
COMSOL Multiphysics
Autodesk Fusion 360
Siemens NX Nastran
What file formats do you accept and deliver?
We accept CAD files in formats such as STEP, IGES, SLDPRT, Parasolid (x_t), and STL. Final FEA results can be delivered as:
Simulation reports (PDF, Word)
Plots and visualizations (stress, displacement, temperature)
Raw solver files (if required)
Optimized CAD files with design recommendations
Can you help optimize my design based on FEA results?
Yes. One of the key benefits of FEA is design optimization. We provide detailed feedback and propose modifications to improve strength, reduce weight, enhance performance, and ensure safety while lowering production costs.
What are the benefits of using FEA?
Predict product performance before manufacturing
Identify and fix design flaws early
Reduce the need for physical prototypes
Lower development time and cost
Increase product safety and reliability
Validate compliance with industry standards